
Your Materials Science Solutions: Expertise from a Leading Metallurgical Expert
Fasching Engineering offers expert consulting services built on over three decades of experience. We provide precise solutions for even the most complex materials engineering challenges. Led by a metallurgical expert, our focus is on delivering exceptional value to our clients.


Meet Dr. Audrey Fasching, Your Partner in Materials Science
Dr. Audrey Fasching, Ph.D., P.E., leads our firm and brings a wealth of knowledge to every project. Her impressive career began over 30 years ago at McDonnell Douglas, where she specialized in manufacturing research and development of new materials.
This early experience laid the groundwork for her extensive expertise. Dr. Fasching is a highly respected metallurgical expert. Her passion for materials science is evident in every project she undertakes, and she is committed to providing the best service possible.
A Broad Range of Expertise
Dr. Fasching’s metallurgical expertise spans a wide range of industries and applications. She has worked in research and development at Kaiser Aluminum, specializing in novel welding and joining of aluminum alloys. She also shared her knowledge as an adjunct lecturer at Santa Clara University, teaching graduate and undergraduate courses in mechanical and materials engineering.
Furthermore, her experience includes roles as a senior engineer at Exponent, Inc., and a senior metallurgical engineer at Memry Corp. She is a versatile and knowledgeable metallurgical expert whose diverse background allows her to approach each challenge with a unique perspective.
Specialization in Failure Analysis and More
Dr. Fasching specializes in failure analysis, metallurgy, materials science, corrosion, and wear. She is also highly skilled in welding, brazing, and soldering techniques for a variety of metal alloys. Her expertise extends to several industries, including medical devices, construction, automotive, marine, oil and gas, and aerospace.
She has a particular interest in welding, brazing, soldering, microstructural morphology/evolution, heat treatment, fracture, corrosion, and materials selection. Furthermore, she is an experienced expert witness, bringing her deep understanding to legal proceedings.
Credentials
- Ph.D., Metallurgical and Materials Engineering, Colorado School of Mines, Golden, CO, 1995
- B.S., Metallurgical Engineering, Colorado School of Mines, Golden, CO, 1988
Licenses and Certifications
-
Registered Professional Engineer, Metallurgical, Registration #MT 1924
-
Professional Affiliations
- ASM International
Project Experience
- Aluminum Alloys: Specific experience with aluminum metallurgy, welding, heat treatment, corrosion, and failure analysis, including projects involving cargo containers, transportation, energy, sporting goods, and semiconductor applications.
- Medical Devices: Dozens of medical implant and device failure analysis investigations, including surgical tools, guide wires, hypotubes, stents, and filters.
- Consumer Products: Metallurgical analysis of bicycle and motorcycle components, including chemical and mechanical properties fracture, microstructure, and heat treatment.
- Process Piping: Corrosion and failure analysis of carbon and stainless steel piping exposed to various aggressive environments.
- Fasteners: Failure analysis of fatigued, overloaded, and corroded fasteners.
- Water Systems: Several failure analysis projects involving valves and joints from residential and commercial water systems issues, including corrosion, fracture, materials selection, manufacturing, and heat treatment issues.

Mission Statement
Fasching Engineering strives to provide honest, accurate solutions to complex materials engineering problems and delivers exceptional value to our clients.
Our Commitment: Solutions and Value
We are dedicated to providing outstanding solutions to your materials engineering challenges. We tailor our approach to meet your specific needs. Whenever you need a metallurgical expert, you can turn to us for projects and collaborations—we offer our services nationwide.


