
Metallurgical Expert
About Us
Audrey Fasching, Ph.D., P.E., began her engineering career over 30 years ago, working for McDonnell Douglas in the large aircraft plant, where she specialized in manufacturing research and development of new materials. Upon completing her Ph.D. in 1995, she worked in research and development for Kaiser Aluminum, specializing in novel welding and joining of aluminum alloys. While her two daughters were young, Audrey served as an adjunct lecturer at Santa Clara University, where she taught several graduate and undergraduate courses in mechanical and materials engineering. During this time, she also worked hourly as a senior engineer at Exponent, Inc. Next, Audrey worked as a senior metallurgical engineer at Memry, Corp. At Memry, Audrey was a corporate technical resource for all metallurgical, failure analysis, and corrosion issues related to nitinol tube and wire products. Most recently, Audrey worked as a metallurgical and materials consultant for Anamet, Inc., where she conducted numerous failure analysis investigations on products ranging from medical devices to pipelines and materials, including aluminum alloys, copper alloys, steel, stainless steel, nitinol, titanium, and polymers. Audrey founded Fasching Engineering in 2021.


Audrey A. Fasching, Ph.D., P.E.
Audrey Fasching specializes in failure analysis, metallurgy, materials science, corrosion, and wear, as well as welding, brazing, and soldering of metal alloys. She has more than 30 years of experience helping solve metallurgical engineering problems in the medical device, construction, automotive, marine, oil and gas, and aerospace industries. Audrey has a specific interest in the areas of welding, brazing and soldering, microstructural morphology/evolution, heat treatment, fracture, corrosion, and materials selection. Audrey is an experienced expert witness with significant deposition and trial experience. Prior to joining Anamet, Audrey worked as a senior metallurgical engineer for Memry Corporation, a nitinol-based medical device manufacturing company, a senior engineer for Exponent, a scientific and engineering consulting firm, and a senior metallurgical engineer for Kaiser Aluminum, working in research and development. Audrey has also taught undergraduate and graduate-level materials science and engineering courses as an adjunct lecturer in the Mechanical Engineering Department at Santa Clara University.
Credentials
- Ph.D., Metallurgical and Materials Engineering, Colorado School of Mines, Golden, CO, 1995
- B.S., Metallurgical Engineering, Colorado School of Mines, Golden, CO, 1988
Licenses and Certifications
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Registered Professional Engineer, Metallurgical, Registration #MT 1924
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Professional Affiliations
- ASM International
Project Experience
- Aluminum Alloys: Specific experience with aluminum metallurgy, welding, heat treatment, corrosion, and failure analysis, including projects involving cargo containers, transportation, energy, sporting goods, and semiconductor applications.
- Medical Devices: Dozens of medical implant and device failure analysis investigations, including surgical tools, guide wires, hypotubes, stents, and filters.
- Consumer Products: Metallurgical analysis of bicycle and motorcycle components, including chemical and mechanical properties fracture, microstructure, and heat treatment.
- Process Piping: Corrosion and failure analysis of carbon and stainless steel piping exposed to various aggressive environments.
- Fasteners: Failure analysis of fatigued, overloaded, and corroded fasteners.
- Water Systems: Several failure analysis projects involving valves and joints from residential and commercial water systems issues, including corrosion, fracture, materials selection, manufacturing, and heat treatment issues.

Mission Statement
Fasching Engineering strives to provide honest, accurate solutions to complex materials engineering problems and delivers exceptional value to our clients.
Experience as a materials engineer.
I’m based out of Northern California, and I offer my services nationwide.


